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I have a Bug - no, not the Delhi-belly sort or the thing with six legs
- an old Beetle, of the Volkswagen variety. As such I'm kinda stuck with it - despite the fact that it's slow, uncomfortable,
uneconomical and sometimes even downright dangerous ( drum brakes all
round, plus an engine in the rear makes cornering in the wet a truly fairground
experience! ). But what has this to do with the workshop, I hear you cry! Besides, the Beetle gets me to and from the workshop - so it counts! Anyway... said Beetle was due for its annual MOT. Here in the UK vehicles over three years old have to be examined each year to see if they're in a state of roadworthiness. All right and proper, naturally - and if your vehicle is in otherwise good condition the most that you need to do before an MOT test is tidy up on the small points... such as checking all the lights work, inspecting the wiper blades for wear and replacing the in-car air freshener ( I made that last bit up ). I had one niggling problem with my Beetle - the horn had developed a
very curious fault. The fact that it was an intermittent fault pointed to a wiring problem
- so the first port of call was the steering wheel. I whipped it off and
tested the contacts - no problems there. It turns out that the steering column is separated from the rest of the
steering gear by a substantial rubber disc - which effectively insulates
the column from the rest of the vehicle. In order for the horn to work
a connection has to be made across this disc - which is done with a bit
of wire...which I found to be broken. So I removed the horn to test it. Sure enough, it was completely dead...and
yet there was just the faintest little 'pop' when power was supplied.
So I jiggled it about a bit, squirted some WD40 in it, jiggled it a bit
more - but still no joy.....and eventually settled for bashing it a bit
with a soft mallet ( a surprisingly effective solution to a number of
problems, though not recommended for use on humans or animals ) which
did the trick. On my way into work the next morning I noticed what looked for all the
world to be a VW Beetle horn lying in the road. I pulled up along side
it....and just out of interest I gave the horn button a bit of a push.
Nothing. A quick inspection later reveals that it's my horn in the road...I
forgot to bolt the bloody thing back on, it had only been dangling by
its wires! The protruding ally resonating disc was flattened into the body, the
body was somewhat crushed in - and the whole thing was distinctly flatter
than before. With an MOT due tomorrow and no time to nip out and buy a
new horn I decided to see if it would still work. So I prised the ally
disc up, unbent the terminals and connected it to a battery. It whined,
faintly. A couple of minutes later, after having bent up the ally disc
a bit more and backed off the adjuster screw ( and hitting it with the
hide mallet again, just for luck ) I now had a horn that worked wonderfully
again! OK, it's no longer giving out the old Ealing Comedy 'parp'.....in
fact it's now more of a Hammer Horror 'shriek'!
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