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If there's one item in the workshop that often draws more attention than the sight of a saxophone in bits on the workbench it's the lathe. It sits menacingly in what I like to call "Father's Corner". This is because whenever a couple brings their young son or daughter in with a dodgy clarinet I often find the father makes a bee-line for the lathe, accompanied by a low, wishful murmur. And rightly so - it's an impressive beastie. I can across it quite by chance...perhaps it was destiny? I was unhappy with my darts though - good though they are I found the barrels to be a bit slippery, and it occurred to me that what they needed was a light knurl ( a process that cuts a sort of crosshatch grip into metal ). Being tungsten they were beyond my engineering capabilities, so I looked in the local directory and found an engineer a few miles up the road. I called him and he said to bring the darts round and he'd have a look at them, though he suspected they'd be too small to effectively 'chuck-up and knurl' without damaging them. Well, any excuse to visit a fellow craftsman's workshop - so off I trundled. It turned out that this chap specialised in making bespoke parts for
Formula 1 racing cars - and his workshop was suitably packed out with
all manner of huge, expensive looking machinery. And then I spotted it...tucked away in a corner...the Emco lathe, dwarfed by its bigger brothers. Without getting too technical it had all the features I could ever need...including
an extra long bed ( great for bassoon joints ) and a milling head ( great
for making keys ) and far exceeded the Myford in terms of build and precision. A perfect lathe for a woodwind repairer, only ever used by a professional
engineer, maintained to the highest degree..and up for grabs. Having installed it ( and waved a non too sincere goodbye to the old
Myford ) I was then visited by a client of mine who is something of an
engineer himself. Naturally we duly gathered round the lathe and I showed
off some of its features. The five inch chuck fair whistled on the spindle, the gears trundled along smoothly and all was right with the world. Until I hit the off switch. I had neglected to lock the chuck on the spindle. At 2000 rpm with a five inch diameter lump of steel you're bound to get a little inertia..and as the spindle slowed...the chuck didn't... and proceeded to wind its way off the spindle. I watched in abject terror as the chuck, still spinning wildly, dropped
off the spindle, rolled onto the bed of the lathe, dropped onto the stand
and then headed for the floor. Over the years I have developed something of a reflex action. It comes
chiefly from working with dent balls. These, being round, are inclined
to roll off benches - and the last thing you want is a to let a dent ball
hit the floor and get all scuffed up...so you tend to whip your foot out
under it. It hits your shoe and rolls gently to the floor with no harm
done. So I stuck my foot out...underneath a lump of steel the size of a large grapefruit, spinning at great speed and heading for the floor from about three feet up. The gods must have been smiling down on me ( or howling with derision ) because the chuck just caught the toe of the shoe and, having sliced it neatly off, whizzed off under a bench where it came to rest a few seconds later. There was not a mark on the lathe bed, and the chuck ( bloody well locked this time ) ran as true as ever ...and I spent the rest of the day with a toe peeking out of the end of my shoe. To add insult to injury I had a hole in my sock - and a fair number of clients to see.
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